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Which type of boiler typically has a higher risk of overheating?

Fire-tube boiler

The fire-tube boiler is associated with a higher risk of overheating primarily due to its design, which allows hot combustion gases to pass through tubes that are surrounded by water. In this configuration, if the water level drops significantly or if there is a malfunction in the water circulation, the tubes could be exposed to extreme temperatures from the gases. This can lead to overheating and potentially result in tube failure, which composes a serious safety risk.

Fire-tube boilers also have larger water volumes compared to water-tube boilers, which can lead to longer recovery times if they are subjected to rapid changes in load. This can further exacerbate the risk of overheating in certain operation conditions, especially if the boiler is not properly monitored or maintained.

In contrast, water-tube boilers are less prone to overheating since they have water contained in tubes that are heated by gases on the outside. The design allows for better control of water temperature and pressure, making it less likely to experience overheating issues under normal operational conditions. Electric boilers generally have even more precise control mechanisms, therefore minimizing overheating risks, and flash boilers operate on a principle that quickly generates steam, reducing the potential for overheating as well.

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Water-tube boiler

Electric boiler

Flash boiler

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